Pumps and Systems for the Plastics Industry

LEWA supports plant construction companies, manufacturers, and processors in the plastics industry with pumps and systems for many different processes.

We deliver high-quality pumps and custom-built systems for these applications all over the world. You get this complete service from a single source, from consultation through to commissioning.

Plastics

With LEWA Products Throughout the Production Process

LEWA supplies pumps and systems to support you in the many different production steps involved in plastics processing. We assist you in the processing of polyethylene, polypropylene, polyurethane, and polyamide. What's more, we also supply you with metering systems for compounding as well as for catalyst and foaming agent metering.

We offer you special expertise for all compounding processes in the plastics processing industry such as the addition of waxes, flame retardants, and lubricants.

LEWA ecofoam metering system for the plastics industry

Areas of Application in the Plastics Processing Industry

Our experts are on hand with help and advice and will work with you to develop custom metering solutions. Our expertise in polyethylene processing in particular is in high demand worldwide. In the following table, you can see applications for the metering of reactants and catalysts.

Examples of reactants and catalysts Examples of plastics
  • Vinyl acetate
  • Propylene
  • Butane
  • Hexane
  • Teal, T.E.A.
  • Varieties of polyethylene
    1. LDPE
    2. MDPE
    3. HDPE
    4. LLDPE
  • Donor
  • Peroxide
  • Polypropylene
  • Catalysts
  • Polyvinylchloride (PVC)
  • EPVC
  • SPVC
  • Amine
  • Vinyl acetate
  • Ethylene vinyl acetate (EVA)
  • Dinitrotoluene (DNT)
  • Raney nickel catalyst
  • Polyurethane
  • Catalysts
  • Polyacrylate
  • Caprolactam
  • Polyamide
  • Urea, liquid ammonia
  • Melamine

LEWA supports you in the further processing and refining of plastics. This includes compounding, i.e., during the addition and metering of flame retardants and lubricants, plasticizers, colors, antistatic agents, and other additives for property optimization, as well as foaming agent metering during foam extrusion.

Base plastic Examples of products
  • LDPE (examples)
  • Shrink wrap for books, bundles, and pallets
  • Wrapping film for hand towels, fabrics, PET bottles
  • Film for baked goods, meat, coffee, frozen foods
  • Packaging for applications such as milk cartons and "bag-in-box"
  • Laminated paper and highly stress-resistant containers for industrial use
  • Polystyrene foam (PS foam)
  • Insulation boards and food packaging trays
  • Polyethylene foam (PE foam)
  • Packaging films, impact sound insulation, ceiling sealants, and insulation tubes
  • Polyurethane foam (PU foam)
  • Insulation boards, insulation tubes
  • Foam granules (EPS/EPP/EPE)
  • Reusable transport packaging and molded parts for bumper cores
  • Polycarbonate
    (PC)
  • Safety helmets, visors
  • Lamp covers for the automotive industry
  • Other raw material bases
  • Plastic sheathing for cables
  • Rubber production

Solutions for Plastics Processing

Our LEWA ecofoam system provides a tested and modular metering system for your specific application in the field of physically foaming polyolefins such as polyethylene processing.

This system is used worldwide by leading manufacturers and is characterized by controlled and exact metering. Not only does this ensure that the foamed product is always of a consistently high quality, it also significantly reduces scrap.

LEWA ecofoam metering system for the plastics industry

Advantages at a Glance

High end pumps, equipment and systems

We deliver high-end pumps integrated into complete systems and units for your specific applications. In doing so, we of course rely on the tried-and-tested LEWA quality.

Flexible application

High variability in operation in terms of pressure, temperature, flow rate and fluid properties with high metering accuracy guarantee a wide range of applications.

Tried and tested modular system

We design our systems and units in modular design with numerous engine and pump head combinations for different applications.

Special materials

On request, we can build systems with special materials such as Hastelloy, titanium, duplex stainless steel or further materials. If you are interested, please contact our product manager.

Heating and cooling devices

We respond flexibly to extreme requirements: Pump heads and the complete chemical pump can be equipped with a heating or cooling device, if necessary.

Patented sandwich diaphragm

Our patented diaphragm metering pumps use metal or PTFE sandwich diaphragms with Diaphragm Protection System (DPS) for maximum operational safety.

Easy to clean

An especially important advantage for pharmaceutical and food industry is that our systems can be quickly and easily cleaned with cleaning chemicals or hot steam.

Explosion protection

Safety comes first: LEWA supplies systems and units, also available with explosion-proof motors for safety of your employees.

International standards

LEWA pumps, systems and units are compliant with major international standards such as DVGW G280, WHG, PED, ISO 9001, ASME, ATEX and TA-Luft. Of course, you can also define your own standards.

Applications

Additive metering for plastics

Production of plastics for example polyethylene LEWA provides system solutions for metering additives for plastics. Ask our additive metering experts for more information!

Polymerization

Polyethylene production LEWA manufactures metering pumps and metering systems for polymerization which optimally meet the necessary requirements. We are happy to help.

Extruder blowing agents

Foaming agent metering in Extruders Precise metering of blowing agents into extruders with LEWA systems. We provide you insights on the metering accuracy and process optimization solutions from LEWA.

Production of melamines

Melamine production LEWA metering and process diaphragm pumps meet the specific demands for the production of melamine (trimerization of urea). Consult us!

Chemical metering in high-pressure cleaning systems

Chemical injection in the Oil and Gas Industry LEWA metering pumps are used for chemical metering in industrial high-pressure cleaning systems. Ask our experts for more information!

Production of polyurethane

Polyurethane production - Industrial foams LEWA is your reliable production process partner for conveying preliminary and intermediate products during the production of polyurethane.

Metering of caprolactam

Caprolactame production Completely heatable process diaphragm pumps, optimized for continuous operation, are required for the production of caprolactam as a base for polyamide 6.

Metering of silane

Silane metering LEWA systems meter any silane type reliably, precisely as well as in constant consistency and purity, regardless of chemical or physical attributes or process requirements.

Products

LEWA ecoflow® diaphragm metering pump

LEWA ecoflow diaphragm metering pump all around talent The ecoflow® diaphragm metering pump from LEWA is a true all-around talent in the field of metering and mixing and can be used in all industries.

LEWA ecoflow ® packed plunger metering pump

LEWA ecoflow packed plunger pump The LEWA ecoflow® packed plunger metering pump is the high-performance and economical metering pump for simple pumping or metering tasks.

LEWA ecosmart® diaphragm metering pump

LEWA ecosmart diaphragm metering pump The LEWA ecosmart® diaphragm metering pump is the inexpensive metering pump for various applications and can be ordered quickly and conveniently through the online store.

LEWA ecodos® mechanical diaphragm metering pump

LEWA ecodos diaphragm metering pump The ecodos® mechanical diaphragm metering pump from LEWA is suitable for all pumping and metering tasks in the low-pressure range.

LEWA intellidrive® diaphragm metering pump

LEWA intellidrive diaphragm metering pump Use servomotor-controlled diaphragm metering pumps for precision metering and mixing of fluids in metering plants and systems.

LEWA FC laboratory pumps

LEWA FC laboratory pumps The smallest flow rates and precise metering make LEWA micro-metering pumps of the FC series the first choice for laboratory pumps.

Nikkiso cryogenic pump

Nikkiso cryogenic pump The NIKKISO cryogenic pump is ideal for transporting LPG and LNG. Ask our experts for more information!

Nikkiso Non-Seal® centrifugal canned motor pump

NIKKISO Non seal canned motor pump The NIKKISO Non-seal canned motor pump is perfectly suited for transfer and circulation tasks in the chemical industry. We are happy to help you make your selection.

LEWA ecofoam® Blowing Agent Metering System

LEWA ecofoam metering system LEWA ecofoam is the number-one choice when it comes to manufacturing foam. Benefit from a complete metering system for foaming plastic.

Customer-Specific Metering, Mixing or Filling Systems from LEWA

LEWA production units LEWA develops customized production units for metering, mixing, and filling fluids. Contact us and let us advise you!

Customer-Specific Metering Systems from LEWA

LEWA customer specific metering systems LEWA provides you with custom-designed metering systems according to your specifications. Trust in our experience gained from 60 years of metering technology.

Richter shut-off, control, and safety valves

Richter compressors The Richter product range is practically seamless for corrosion-resistant shut-off, safety, sampling, check and sight-glass valves as well as control devices for control and shut-off tasks.

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© 2019 LEWA GmbH
© 2019 LEWA GmbH