LEWA high-pressure diaphragm homogenizer
Hermetically tight, safe and reliable.
In industries like food, life sciences, and fine chemicals, homogenization is a crucial process step.
Sterility is paramount when handling sensitive fluids. With the reliable LEWA triplex pump, hermetic tightness of the pump head chamber is assured, preventing emissions into the environment. Years of expertise in hygienic design ensure the highest production safety, even with difficult or abrasive fluids. The multilayer safety diaphragms, proven over decades in the chemical industry, ensure a long, uninterrupted service life.
LEWA's aseptic pumps can be qualified and validated with all necessary documentation to meet quality requirements. Additionally, they boast long service life and low life cycle costs.
Advantages of opting for the LEWA high-pressure diaphragm homogenizer
The LEWA high-pressure diaphragm homogenizer with LEWA triplex pump in hygienic design is ideal for homogenizing highly sensitive fluids, ensuring seamless production and efficient cleaning cycles.
Sterile processes through absolute asepsis
The pneumatically driven two-stage sterilizable homogenization valve guarantees flexible process management with absolute sterility, allowing for excellent adaptation to a wide range of customer requirements.
Hermetic tightness
The hermetically tight fluid chamber guarantees zero leakage from inside to outside and vice versa. This prevents access of atmospheric oxygen.
High process reliability for 24/7 continuous operation
The proven diaphragm operation with a typical diaphragm lifetime of 8,000 hours (depending on the product) ensures uninterrupted production cycles.
LEWA triplex as the standard
The robust and proven LEWA triplex pump series serves as the foundation for aseptic process pumps, equipped with hygienically designed diaphragm pump heads that are easy to clean.
Years of experience with sterile applications
With sanitary and hygienic designs, LEWA gained many decades of experience in the hygienic design of pump heads and valves in the food, pharmaceutical and life science industries.
LEWA is pleased to offer a customized pipe analysis on the suction and discharge side as a service.
LEWA's triplex series is characterized by very low-noise operation and a low-pulsation flow rate. This is made possible by the even piston offset (eccentric offset). As an option, it is possible to install hygienic pulsation dampers in the piping system.
Food safety & compliance
Due to their design, pumps of the LEWA triplex series ensure high production reliability and thus quality safety for food and at the same time the conformity with applicable regulations on hygienic standards.
Excellent cleanability
To ensure food safety, frequent cleaning is important. Cleaning and sterilization of LEWA triplex pumps is done very easily, thus cleaning times can be reduced significantly.
Options
Configuration for especially critical processes
For processes that require a particularly sterile environment, such as in the pharmaceutical industry, your homogenizer can be designed accordingly.
Individual design
The homogenizer is designed according to your specific requirements.
Mounting of different homogenizing valves possible
If you have specific requirements regarding the homogenizing valve, this request is easy to realize, since LEWA triplex pumps can be equipped with various homogenizing valves chosen by our customer.
Production scale-up possible
A scale-up of the whole process is easily achieved by the various sizes of LEWA triplex pumps for aseptic homogenizer. This is accomplished without changing the essential functional characteristics of the pump and its cleanability.
Technical data
Overview of homogenizer sizes.
| 1) Lab system | 2) Pilot system | 3) Production plant | 4) Production plant | 5) Production plant |
|---|---|---|---|---|
LEWA triplex G3E Max. flow rate: 150 l/h Max. discharge pressure: 400 bar | LEWA triplex G3S Max. flow rate: 1000 l/h Max. discharge pressure: 600 bar* | LEWA triplex G3F Max. flow rate: 5000 l/h Max. discharge pressure: 280 bar* | LEWA triplex G3G; Max. flow rate: 9000 l/h Max. discharge pressure: 280 bar* | LEWA triplex G3M Max. flow: rate 15,000 l/h Max. discharge pressure: 280 bar* |
* Higher pressures on request
Industries
Bombas químicas e conjuntos de dosagem para a indústria química
Quando fluidos e suspensões críticos, ambientalmente perigosos, tóxicos ou inflamáveis precisam ser transportados de forma confiável ou dosados em processos de alta pressão, não há alternativa às bombas dosadoras hermeticamente seladas, bombas de diafragma de processo e sistemas de dosagem da LEWA. As bombas da LEWA hermeticamente seladas com pressões de até 1.200 bar são a primeira escolha para a produção de produtos químicos intermediários e finais. Entre em contato com nossos especialistas e receba nossa consultoria sobre a sua bomba química individual ou solução de sistema!
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Bombas e sistemas para a indústria farmacêutica, ciências da vida e biotecnologia
Como fabricante líder de bombas e sistemas de bombas para a indústria farmacêutica, ciências da vida e biotecnologia, a LEWA oferece suporte a você durante o desenvolvimento de soluções completas, que satisfazem exatamente os seus requisitos de processo. É necessária perícia especial na produção de fármacos, a fim de garantir que os requisitos legais sejam cumpridos. Confiabilidade quando se trata de produção, documentação e validação são nossas maiores prioridades.
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Bombas e sistemas para a indústria de alimentos e bebidas
A LEWA oferece apoio aos produtores e empresas de construção de fábricas na indústria de alimentos e bebidas com bombas e sistemas de homogeneização e dispersão, bem como para outras operações de processamento na indústria alimentar. Trabalhamos com você para planejar todas as operações importantes relacionadas ao processo, tais como transporte, dosagem, mistura, aquecimento e resfriamento, para que você possa processar seu produto bruto de forma rentável.
More DetailsApplications
Produção farmacêutica
As bombas dosadoras e sistemas de dosagem devem cumprir as seguintes exigências de produção farmacêutica.
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Dosagem química em sistemas de limpeza de alta pressão
As bombas dosadoras de diafragma de processo satisfazem as exigências específicas para a produção de melamina (trimerização de ureia). Nos consulte!
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Spray drying Farmacêutico
A LEWA fornece bombas dosadoras de diafragma eficientes e precisas para o processo de secagem por spray drying farmacêutica. Nos consulte!
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Produção de manteiga
Para manter a qualidade consistente da manteiga, ingredientes como óleo de canola, água e salmoura são dosados de forma flexível e totalmente automática com bombas ecoflow.
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Homogeinização de Leite
Com os sistemas de homogeneização LEWA, os produtores de produtos lácteos podem atingir um tamanho, uma umidade e uma cor uniformes, por exemplo, na fórmula para lactentes e evitar que o leite esteja concentrado dentro dele.
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Sistemas de alta pureza
As bombas e os sistemas de alta pureza a partir de uma solução LEWA são testadas na indústria farmacêutica e na biotecnologia. Estamos felizes em ajudar com o seu sistema de alta pureza individual.
More DetailsDownloads
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