Hydroconversion in refinery processes

Processing heavy oil residues is a complex task: operating temperatures above 300 °C, pressures above 160 bar and–depending on the installation site–strong fluctuations of the outside temperature, which can range from almost -50 °C up to +50 °C. These are the challenges that LEWA faces in the hydroconversion process. With its remote-head metering pumps, LEWA offers the optimum solution for hydroconversion in refinery processes.

Solutions

High pressure? Hot temperatures? No problem!

Advantages of LEWA remote-head diaphragm pumps:

  • Operating temperatures up to +500 °C
  • Pump heads with hydraulically actuated PTFE diaphragm for operating pressures up to +500 bar
  • Hermetically tight
  • Permanent diaphragm monitoring
  • Space-saving design

Background

Handling heavy oil residues – but how?

Crude oil must be cleaned, broken and refined after production until the final products suitable for sale are produced. About 95% of the oils can be processed directly in refineries. Five percent of heavy oil are left. Hydroconversion helps to exploit these leftovers by producing clean fuels and petrochemical raw materials. Various catalytic processes remove heteroatoms, such as sulfur or nitrogen, and convert large carbon-water molecules into smaller ones. The hydroconversion ensures a clean, residue-free oil processing of almost 100%.

Industries

Pumps and Metering Systems for Distillation Plants and Applications in Refineries

Crude oil must be cleaned, separated, and converted (refined) until the final products suitable for sale are made (e.g., gas, diesel, heating oil, lubricants, propane, butane). LEWA supports you with pumps and metering systems, which are used in the refining process during chemical metering. Application with our products are distillation plants, coker, cracker, or visbreaker, for example. Ask our experts for more information!

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Chemical Pumps and Metering Packages for the Chemical Industry

When critical, environmentally hazardous, toxic, or flammable fluids and suspensions need to be reliably conveyed or metered in high-pressure processes, there is no alternative to hermetically sealed metering pumps, process diaphragm pumps, and metering systems from LEWA. Hermetically sealed LEWA pumps with pressures up to 1200 bar are the first choice for the production of chemical intermediate and end products. Contact our experts and let us advise you about your individual chemical pump or system solution!

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Products

LEWA ecoflow® diaphragm metering pump

LEWA ecoflow is the innovative and universal metering pump with DPS diaphragm protection system in a tried-and-tested modular system. Suitable for numerous applications, the ecoflow is our real all-around talent, relied on by customers from all industries.

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LEWA ecoflow® process pumps for high-pressure applications

The innovative ecoflow diaphragm process pump shows its strengths in high-pressure applications in the oil and gas, refinery and petrochemical industries as well as in the sensitive areas of pharmaceuticals, biotechnology, food and beverage production.

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LEWA triplex® process pumps for high-pressure processes

The LEWA triplex process diaphragm pump is among the world's most compact high-pressure pumps and can even be set up in the tightest spaces when space is at a premium. The power package has proven its strength in numerous high-pressure processes in a variety of industries. Oil and Gas icon Gas odor icon gray Refinery icon Petrochemicals icon Chemicals icon Plastics icon gray Cleaning icon Cosmetics icon Pharma icon Food icon Energy icon Other icon

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