LEWA high-pressure diaphragm homogenizer
Hermetically tight, safe and reliable.
In industries like food, life sciences, and fine chemicals, homogenization is a crucial process step.
Sterility is paramount when handling sensitive fluids. With the reliable LEWA triplex pump, hermetic tightness of the pump head chamber is assured, preventing emissions into the environment. Years of expertise in hygienic design ensure the highest production safety, even with difficult or abrasive fluids. The multilayer safety diaphragms, proven over decades in the chemical industry, ensure a long, uninterrupted service life.
LEWA's aseptic pumps can be qualified and validated with all necessary documentation to meet quality requirements. Additionally, they boast long service life and low life cycle costs.
Advantages of opting for the LEWA high-pressure diaphragm homogenizer
The LEWA high-pressure diaphragm homogenizer with LEWA triplex pump in hygienic design is ideal for homogenizing highly sensitive fluids, ensuring seamless production and efficient cleaning cycles.
Sterile processes through absolute asepsis
The pneumatically driven two-stage sterilizable homogenization valve guarantees flexible process management with absolute sterility, allowing for excellent adaptation to a wide range of customer requirements.
Hermetic tightness
The hermetically tight fluid chamber guarantees zero leakage from inside to outside and vice versa. This prevents access of atmospheric oxygen.
High process reliability for 24/7 continuous operation
The proven diaphragm operation with a typical diaphragm lifetime of 8,000 hours (depending on the product) ensures uninterrupted production cycles.
LEWA triplex as the standard
The robust and proven LEWA triplex pump series serves as the foundation for aseptic process pumps, equipped with hygienically designed diaphragm pump heads that are easy to clean.
Years of experience with sterile applications
With sanitary and hygienic designs, LEWA gained many decades of experience in the hygienic design of pump heads and valves in the food, pharmaceutical and life science industries.
LEWA is pleased to offer a customized pipe analysis on the suction and discharge side as a service.
LEWA's triplex series is characterized by very low-noise operation and a low-pulsation flow rate. This is made possible by the even piston offset (eccentric offset). As an option, it is possible to install hygienic pulsation dampers in the piping system.
Food safety & compliance
Due to their design, pumps of the LEWA triplex series ensure high production reliability and thus quality safety for food and at the same time the conformity with applicable regulations on hygienic standards.
Excellent cleanability
To ensure food safety, frequent cleaning is important. Cleaning and sterilization of LEWA triplex pumps is done very easily, thus cleaning times can be reduced significantly.
Options
Configuration for especially critical processes
For processes that require a particularly sterile environment, such as in the pharmaceutical industry, your homogenizer can be designed accordingly.
Individual design
The homogenizer is designed according to your specific requirements.
Mounting of different homogenizing valves possible
If you have specific requirements regarding the homogenizing valve, this request is easy to realize, since LEWA triplex pumps can be equipped with various homogenizing valves chosen by our customer.
Production scale-up possible
A scale-up of the whole process is easily achieved by the various sizes of LEWA triplex pumps for aseptic homogenizer. This is accomplished without changing the essential functional characteristics of the pump and its cleanability.
Technical data
Overview of homogenizer sizes.
| 1) Lab system | 2) Pilot system | 3) Production plant | 4) Production plant | 5) Production plant |
|---|---|---|---|---|
LEWA triplex G3E Max. flow rate: 150 l/h Max. discharge pressure: 400 bar | LEWA triplex G3S Max. flow rate: 1000 l/h Max. discharge pressure: 600 bar* | LEWA triplex G3F Max. flow rate: 5000 l/h Max. discharge pressure: 280 bar* | LEWA triplex G3G; Max. flow rate: 9000 l/h Max. discharge pressure: 280 bar* | LEWA triplex G3M Max. flow: rate 15,000 l/h Max. discharge pressure: 280 bar* |
* Higher pressures on request
Industries
Pompe chimiche e pacchetti di dosaggio per l'industria chimica
Quando i fluidi e le sospensioni critici, pericolosi per l'ambiente, tossici o infiammabili devono essere convogliati o dosati in modo affidabile nei processi ad alta pressione, non vi è alternativa alle pompe dosatrici a tenuta ermetica, alle pompe a membrana di processo e ai sistemi di dosaggio di LEWA. Le pompe LEWA a tenuta ermetica con pressioni fino a 1200 bar sono la prima scelta per la produzione di prodotti chimici intermedi e finali. Contatta i nostri esperti e lasciati consigliare sulla tua singola pompa chimica o soluzione di sistema!
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Pompe e impianti per i settori farmaceutici, delle scienze biologiche e biotecnologiche
Come leader nella produzione di pompe e impianti di pompaggio per i settori farmaceutico, delle scienze biologiche e biotecnologiche, LEWA vi supporta nello sviluppo di soluzioni complete, in grado di soddisfare esattamente le esigenze dei vostri processi. La produzione farmaceutica richiede particolari competenze per garantire il rispetto delle norme di legge. Quando si tratta di produzione, affidabilità, documentazione e convalida diventano quindi priorità assolute.
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Pompe e impianti per l'industria alimentare e delle bevande
LEWA supporta produttori e imprese di costruzione di impianti nelle industrie alimentari e delle bevande con pompe e sistemi per l'omogeneizzazione e dispersione, oltre che per altre operazioni di lavorazione nel settore alimentare. Lavoriamo con voi per definire tutte le operazioni di processo fondamentali, come trasferimento, dosaggio, miscelazione, riscaldamento e raffreddamento, in modo che possiate per trasformare le vostre materie prime ad un costo conveniente.
More DetailsApplications
Produzione di prodotti farmaceutici
Le pompe dosatrici e i sistemi di dosaggio devono soddisfare le seguenti esigenze di produzione farmaceutica.
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Iniezione di sostanze chimiche nella pulizia ad alta pressione
Le pompe dosatrici LEWA sono utilizzate per la misurazione chimica nei sistemi di pulizia industriali ad alta pressione.
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Essiccamento a spruzzo in campo farmaceutico
LEWA fornisce pompe dosatrici a membrana accurate ed efficienti per l'essiccazione a spruzzo farmaceutica. Consultaci!
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Produzione di burro
Al fine di mantenere costante la qualità del burro spalmabile, ingredienti come olio di colza, acqua e salamoia vengono dosati in modo flessibile e completamente automatico con le pompe ecoflow.
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Omogeneizzazione di alimenti per lattanti prematuri
Con i sistemi di omogeneizzazione LEWA, i produttori di prodotti lattiero-caseari possono ottenere dimensioni, umidità e colore uniformi delle particelle.
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Processi di omogeneizzazione nel settore farmaceutico e delle biotecnologie
Le pompe e i sistemi ad alta purezza di LEWA sono una soluzione collaudata nel settore farmaceutico e delle biotecnologie. Siamo felici di aiutarvi con il vostro sistema individuale di elevata purezza.
More DetailsDownloads
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